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DIN 53504 S1 Cutting Die – Standard Dumbbell
Standard dumbbell S1 · Tensile specimen — built to DIN 53504. Hardened steel or economical ribbon steel.
Brand: Universal Grip | Model: / UGC-CDR-DIN53504-S1 | ● Made to order
Cuts the DIN 53504 S1 standard Dumbbell profile: 6.0 × 33 mm narrow section, 115 mm overall length
Two styles: hardened steel for 0–5 mm, ribbon steel for 0–3 mm
Integral ejector (hardened) or foam pad (ribbon) pushes each specimen free
Fits manual, pneumatic and hydraulic sample-cutting presses
Free test cuts on your material before you order
Custom profiles, multi-cavity dies and nick/notch features on request
Downloads: Ribbon Steel Die Data Sheet (PDF)
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Precision cutting die for DIN 53504 S1 standard Dumbbell specimens
This Universal Grip die cuts the standard dumbbell S1 (tensile specimen) defined in DIN 53504: Testing of rubber - Determination of tensile strength, elongation and stress values. DIN 53504 covers tensile testing of vulcanised rubber and thermoplastic elastomers using dumbbell or ring test pieces. S1 is the largest dumbbell, equivalent to ISO 37 Type 1, for sheets with ample material.
We make it in two styles so the die suits the material you cut. The one-piece hardened steel die is machined from a single piece of steel and holds its edge on rigid & semi-rigid plastics, filled compounds, rubber, sheet & film from 0 to 5 mm thick. The ribbon steel (steel-rule) die uses a precision-bent hardened rule in a laser-cut plywood base with a foam ejection pad, an economical choice for rubber, elastomers, TPE, foams, soft plastics & films up to 3 mm. Both cut the same DIN 53504 S1 profile.
DIN 53504 S1 specimen dimensions
The die is cut to the nominal profile in DIN 53504: overall length (min) 115 mm, width of ends 25 ± 1 mm, width of narrow section 6.0 ± 0.4 mm, length of narrow section 33 ± 2 mm, gauge length 25 mm and recommended thickness 2.0 ± 0.2 mm. Always check your current edition of the standard for tolerances and the test procedure.
S1 compared with other DIN 53504 dies
S1: 6.0 × 33 mm narrow section, 115 mm overall length (this die)
S1 is the largest of the 5 DIN 53504 profiles we make, giving the longest narrow section for elongation measurement.
Where it is used
Typical uses for DIN 53504 S1 specimens include vulcanised rubber sheet, TPE and TPU compounds, compound development and QC and tensile strength and elongation at break.
Cutting specimens with the die
Put the die on an arbor press or a pneumatic press, set your sheet on a nylon cutting plate and press through in one stroke; the ejector pushes the specimen out ready to test. No press yet? An adapter lets the die run on your universal testing machine. Send us a sample of your material and we will make test cuts free of charge, so you can confirm the edge quality before you order. Hardened dies can be re-sharpened with our die sharpening tool.
DIN 53504 S1 Cutting Die Specifications
STANDARD
DIN 53504 S1
SPECIMEN
Standard dumbbell S1
SPECIMEN TYPE
Tensile specimen
OVERALL LENGTH (MIN)
115 mm
WIDTH OF ENDS
25 ± 1 mm
WIDTH OF NARROW SECTION
6.0 ± 0.4 mm
LENGTH OF NARROW SECTION
33 ± 2 mm
GAUGE LENGTH
25 mm
RECOMMENDED THICKNESS
2.0 ± 0.2 mm
HARDENED STEEL DIE
One-piece machined steel, 0–5 mm material, integral ejector plate
RIBBON STEEL DIE
Steel rule in plywood base, 0–3 mm material, foam ejection pad
PRESS COMPATIBILITY
Manual, pneumatic & hydraulic sample-cutting presses
PART NUMBERS
(hardened) · UGC-CDR-DIN53504-S1 (ribbon)
Models & Options
Hardened Steel Cutting Die — One-piece machined, hardened and precision-finished; rigid & semi-rigid plastics, filled compounds, rubber, sheet & film; 0–5 mm; integral ejector plate; re-sharpenable
Ribbon Steel Cutting Die — Precision-bent hardened steel rule in a laser-cut plywood base with closed-cell foam ejection pad; rubber, elastomers, TPE, foams, soft plastics & films; 0–3 mm; economical, fast turnaround (UGC-CDR-DIN53504-S1)
Press mounting — Matched to your press make and model, or an adapter for your universal testing machine (Specify at order)
Custom features — Custom profiles, multi-cavity dies and nick/notch features on request (Custom)
What's Included
DIN 53504 S1 cutting die in your chosen style (hardened or ribbon steel)
Specimen ejection: integral ejector plate (hardened) or foam ejection pad (ribbon)
Mounting to suit your press — tell us the make and model
Data sheet with the nominal profile dimensions
Supported Test Standards
Compatible Grips & Fixtures
Arbor press — Benchtop press for cutting standard Dumbbell specimens with this die
Sample die press — Specimen-preparation presses and tools
Pneumatic grips — Constant clamping force for rubber dumbbells and tear specimens
Roller grips — Self-tightening eccentric roller grips for elastomers
Die sharpening tool — Restore the cutting edge of a hardened steel die
Marking tool — Repeatable 25 mm gauge marks for video extensometers
Elastomer testing — Grips, fixtures and dies for rubber and TPE testing
“Customer quote”
Related Equipment
DIN 53504 S1A Cutting Die
Dumbbell · 5.0 × 20 mm narrow section
DIN 53504 S2 Cutting Die
Standard Dumbbell · 4.0 × 25 mm narrow section
DIN 53504 S3 Cutting Die
Micro Dumbbell · 2.0 × 12 mm narrow section
DIN 53504 S3A Cutting Die
Small Dumbbell · 4.0 × 16 mm narrow section
DIN 53504 S1 Cutting Die FAQ
What is the DIN 53504 test used for?
DIN 53504 covers tensile testing of vulcanised rubber and thermoplastic elastomers using dumbbell or ring test pieces. S1 is the largest dumbbell, equivalent to ISO 37 Type 1, for sheets with ample material.
What are the DIN 53504 S1 specimen dimensions?
The die cuts the nominal DIN 53504 profile: overall length (min) 115 mm, width of ends 25 ± 1 mm, width of narrow section 6.0 ± 0.4 mm, length of narrow section 33 ± 2 mm, gauge length 25 mm and recommended thickness 2.0 ± 0.2 mm. These values come from the standard; check your current edition for tolerances.
Hardened steel or ribbon steel: which DIN 53504 S1 die should I choose?
For most rubber and TPE sheet around 2 mm thick, the ribbon steel die is the economical choice. Choose hardened steel for filled or harder compounds, sheet up to 5 mm, or high daily volumes, since it lasts longer and can be re-sharpened.
Which press do I need for the DIN 53504 S1 die?
The die fits manual, pneumatic and hydraulic sample-cutting presses. On our arbor press it mounts with a lateral screw, and an adapter lets it run on a universal testing machine. Tell us your press make and model and we will match the mounting.
How do I grip and measure DIN 53504 S1 specimens?
Hold the wide ends in pneumatic grips or roller grips so the specimen is loaded straight along its axis. The gauge length is 25 mm; our marking tool applies repeatable gauge marks for video extensometers.
Which other DIN 53504 dies do you make?
We also make cutting dies for S1A, S2, S3 and S3A, each in hardened and ribbon steel.
Can you make test cuts on my material?
Yes. Send us a sample of your sheet and we will make test cuts free of charge, so you can see the edge quality and confirm the right die style before you order.
Can you make a custom or multi-cavity DIN 53504 S1 die?
Yes. We make custom profiles, multi-cavity dies and nick or notch features on request. Send the drawing or standard, your material and thickness, and your press model.